Powder Processing Equipment Market Size & Growth Analysis to 2030

The global powder processing equipment market size is anticipated to grow at a significant CAGR of around 6.5% during the forecast period from 2024 to 2030. The increasing demand for powdered materials in sectors such as pharmaceuticals, food and beverage, and chemicals acts as a primary driver, necessitating advanced equipment for efficient processing. Technological advancements play a crucial role, with continuous innovations in equipment design, automation, and smart technologies enhancing precision and efficiency. The pharmaceutical and food industries’ growth further fuels the demand, as does the expanding use of powder processing equipment in additive manufacturing applications. The adoption of automation and Industry 4.0 practices, compliance with regulatory standards, investments in research and development, and a focus on sustainability contribute to the market’s dynamic evolution. The globalization of supply chains and the rising popularity of specialty powders underscore the need for adaptable and specialized powder processing equipment.

Market Snapshot:

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Market Drivers:

Rising Demand in End-Use Industries: The increasing demand for powdered materials in diverse end-use industries such as pharmaceuticals, food and beverage, chemicals, and cosmetics drives the need for advanced powder processing equipment. The equipment facilitates the efficient handling, mixing, and processing of powders used in manufacturing processes.

Technological Advancements: Ongoing advancements in powder processing technologies, including innovative equipment designs, automation, and integration of smart technologies, enhance efficiency and precision in material processing. Manufacturers adopting state-of-the-art equipment to improve production capabilities contribute to market growth.

Growth in Pharmaceutical and Food Industries: The pharmaceutical and food industries, which extensively use powder processing equipment for drug formulation, food production, and ingredient processing, are key drivers of the market. As these industries experience growth, the demand for advanced powder processing equipment rises.

Increasing Use in Additive Manufacturing (3D Printing): The expanding use of powder processing equipment in the production of metal and polymer powders for additive manufacturing or 3D printing applications is a significant driving factor. Powder compaction and shaping equipment play a crucial role in creating precise and intricate components.

Rising Adoption of Automation and Industry 4.0 Practices: The adoption of automation and Industry 4.0 practices in manufacturing processes leads to increased efficiency, reduced downtime, and enhanced quality control. Powder processing equipment with automation features and smart functionalities align with these trends, driving their adoption in various industries.

Stringent Regulatory Standards: Compliance with stringent regulatory standards in industries such as pharmaceuticals and food processing is a driving factor. Powder processing equipment designed to meet or exceed regulatory requirements gains preference in industries with strict quality and safety standards.

Increasing Investments in Research and Development: Investments in research and development activities focused on improving powder processing technologies contribute to market growth. Manufacturers investing in product innovation and new technologies gain a competitive edge in the market.

Growing Popularity of Specialty Powders: The growing popularity of specialty powders, including high-performance materials and customized formulations, increases the demand for specialized powder processing equipment capable of handling these materials with precision.

Market Insights:

The global powder processing equipment market is bifurcated into type, technology, end-use industry, and geography. On the basis of type, the market is further segmented into classifiers, mills, rotary dryers, and others. The mills segment is accounted to hold a significant market share in the benchmark year. In many powder processing scenarios, mills, which are crucial for size reduction and grinding, could potentially emerge as a dominant segment. The significance of mills lies in their essential role in breaking down larger particles into finer powders, a fundamental step in various manufacturing processes across industries. As the demand for finely milled powders remains high in applications such as pharmaceuticals, food processing, and chemicals, mills may become a focal point of investment and innovation. Advancements in mill technology, addressing aspects like energy efficiency, particle size control, and automation, could contribute to the dominance of this segment. Additionally, the versatility of mills in accommodating diverse materials and processing requirements enhances their prominence.

Classifiers: Classifiers play a crucial role in powder processing by separating particles based on their size and characteristics. These equipment pieces are instrumental in ensuring the uniformity and precision of the final powder product. Air classifiers, gravitational classifiers, and other technologies are employed for efficient particle classification.

Mills: Mills are integral components for size reduction, grinding, and milling of powdered materials. This category includes various types of mills such as ball mills, hammer mills, and roller mills. Mills are essential for breaking down larger particles into finer powders, a critical step in many manufacturing processes.

Rotary Dryers: Rotary dryers are utilized for the drying of powdered materials through a rotating drum and heated air flow. These equipment types are crucial in removing moisture from powders, enhancing their stability and shelf life. Rotary dryers find applications across industries, including pharmaceuticals, food processing, and chemicals.

Others: The “Others” category encompasses additional types of powder processing equipment that may include mixers, blenders, compactors, and specialized devices designed for specific applications. This diverse range of equipment contributes to the overall efficiency and customization of powder processing operations.

The powder processing equipment market research report presents the analysis of each segment from 2020 to 2030 considering 2022 as the base year for the research. The compounded annual growth rate (CAGR) for each respective segment is calculated for the forecast period from 2023 to 2030.

Historical & Forecast Period

• 2020-21 – Historical Year
• 2022 – Base Year
• 2023-2030 – Forecast Period

Market Segmentation:

By Type:

• Classifiers
• Mills
• Rotary Dryers
• Others

By Technology:

• Mixing and Blending
• Drying and Cooling
• Sintering
• Compaction/Punches and Dies
• Others

By End-Use Industry:

• Food & Beverage
• Pharmaceutical
• Cosmetic
• Chemical
• Material
• Metal
• Others

By Region:

• North America
• Europe
• Asia Pacific
• Latin America
• Middle East & Africa

Regional Analysis:

Geographically, the Asia Pacific dominated the global powder processing equipment market and expected to grow at the same trend over the forecast period from 2024 to 2030. The dominance is emblematic of the region’s robust industrial prowess, economic vibrancy, and technological leadership. Countries such as China, India, Japan, and South Korea have established themselves as key players in global manufacturing, forming the backbone of Asia Pacific’s industrial landscape.

Furthermore, the rapid industrialization witnessed in these nations, coupled with a strong emphasis on technological advancements, has fueled the demand for efficient powder processing equipment across a spectrum of industries, from pharmaceuticals and chemicals to food and minerals. The region’s role as a manufacturing hub, its adoption of cutting-edge technologies, and its economic growth have collectively positioned it as a dominant force in the market.

Additionally, the Asia Pacific’s integration into global supply chains, collaborative efforts among regional economies, and the expansion of end-use industries underscore its pivotal contribution to meeting the evolving demands of the powder processing equipment market. The dominance of Asia Pacific reflects not only its manufacturing capabilities but also its adaptability to emerging trends and its pivotal role in shaping the future of industrial processing technologies.

Competitive Assessment:

Some of the prominent market players operating in the global powder processing equipment market are Hosokawa Micron Group, Glatt GmbH, GEA Group AG, The Fitzpatrick Company, and IDEX Corporation. Companies are exploring markets by expansion, new investment, the introduction of new services, and collaboration as their preferred strategies. Players are exploring new geography through expansion and acquisition to gain a competitive advantage through joint synergy.

Recent Developments:

• In 2023, NETZSCH Fine Grinding & Mixing Technology launched the Panda CC Continuous Conical Mill for continuous and precise fine grinding of various materials.
• In 2023, Hosokawa Micron unveiled the MicroMax Vertical Air Classifier for high-precision particle size separation and improved product purity.
• In 2023, Frewitt Mining developed the Smart Classifier, a new AI-powered system for real-time particle size optimization and process control.
• In 2023, GEA Pharma Systems introduced the OptiMixer ONE for efficient and flexible powder blending in pharmaceutical manufacturing.
• In 2023, Russell Finex launched the Finex Separator Vibratory Screener for improved efficiency and accuracy in powder separation for diverse industries.

Key Companies:

• Hosokawa Micron Group
• Glatt GmbH
• GEA Group AG
• The Fitzpatrick Company
• IDEX Corporation
• Powder Systems Limited (PSL)
• Bühler Group
• NARA Machinery Co., Ltd.
• Hanningfield Process Systems Ltd.
• Kason Corporation

Key Questions Answered by Powder Processing Equipment Market Report

• Global powder processing equipment market forecasts from 2023-2030
• Regional market forecasts from 2023-2030 covering Asia-Pacific, North America, Europe, Middle East & Africa, and Latin America
• Country-level forecasts from 2023-2030 covering 15 major countries from the regions as mentioned above
• Powder processing equipment submarket forecasts from 2023-2030 covering the market by type, technology, end-use industry, and geography
• Various industry models such as SWOT analysis, Value Chain Analysis about the market
• Analysis of the key factors driving and restraining the growth of the global, regional, and country-level powder processing equipment markets from 2023-2030
• Competitive Landscape and market positioning of top 10 players operating in the market